Basic Info.
Model NO.
GW-40-250J
Type
Crucible Melting Furnace
Usage
Sand Casting
Manufacturing Level
E
Burning Style
Electric
Water Circulation
Natural Circulation
Gas Flow Type
Water Tube
Enuser
Foundary
Transport Package
Plywood and Steel Frame
Specification
Gw
Trademark
SEMC
Origin
China
HS Code
8514200090
Production Capacity
1500unit/Month
Packaging & Delivery
Package Size
600.00cm * 600.00cm * 600.00cm
Package Gross Weight
500000.000kg
Product Description
Medium frequency induction Melting furnace
0.25t energy-conservation medium frequency induction furnace
( aluminum shell with machine tilting )
HS : 8514300090
40T medium frequency steel shell induction melting furnace technical specification and complete set range
1. Technical program and specification
This program is recommended that whole set equipment of the furnace shall be equipped with two furnace bodies user can be readjusted by practical needs.
1.1 Technical program
The main equipment of this program is included 2 10000KVA rectification
transformer, 4 low voltage control cabinet, 4 power supply cabinet, total power is 20000KW. 2 40t MF induction furnace,1 hydraulic station (double motor double pump, type electromotion), 1 cooling water device, and other auxiliary device. The electric system diagram is as follows :
2. Products standard and Operating conditions
2.1 Products standard:
GB10067.3-1988 'Basic specifications for electroheat installations--Induction electroheat installations'
GB10067.1-1988 'Basic specifications for electroheat installations-General'
GB10066.3-2004 'Test methods for electroheat installations--Coreless induction furnaces'
GB5959.1-2005 'Safety in electroheat installations-- General requirements'
GB5959.3-1988 'Safety in electroheat installations--Particular requirements for induction and conduction heating installations and induction melting installations'
2.2 Operating conditions
2.2.1 Cooling water conditions
PH : 7 - 8.5
Hardness :< 10 degrees ( Each degree that 1L water contains less than 10mg calcium oxide )
Total solid content :< 250mg / L
Water resistance :( Power )> 100KΩ - cm
( Furnace )> 2KΩ - cm
2.2.2 P ower supply conditions
a. Three-phase voltage unbalancedness < 5 %
b. Voltage fluctuations < ±5 %
c. Voltage waveform distortion factor < 10 %
2.2.3 Geographical environment
a. Altitude above sea level < 1000m
b. Temperature 5~40ºC
c. Relative humidity < 90 %( >20ºC )
d. No electric and incentive atomy, no Explosive Gas and no caustic gas
e. Avoid strong shake and concussion.
1 set of 40t-2000kw steel shell hydraulic melting induction furnaces, Equipment list and supply range
I2. 1 set of 40t-2000kw steel shell hydraulic melting induction furnaces spare parts :
1 ) KP 1piece , KK each 2piece
2 ) Rectification expander board 1piece
3 ) Vary inversely expander board 1piece
4 ) Primary control program plate 1piece
5 ) DC electric pressure gage 1piece , DC electric current gage 1piece , coil in electric voltage gage 1piece , MF electric voltage gage 1piece , frequency table 1piece.
Annotation : This equipment hydraulic system adoption double motor double pump (one work one reservation), union take explosion proof valve.
13. Team of payment: Buyer pay 30% of full value in advance, when the goods deliver the buyer pay 70% of full value.
![1 2 5 8 10 20 30 40 T Steel Scrap Kgps IGBT Medium Frequency Electric Induction Melting Furnace](http://img6.grofrom.com/www.slitterhonlico.com/226f3j00HRiEbwLWhKqP/1-2-5-8-10-20-30-40-T-Steel-Scrap-Kgps-IGBT-Medium-Frequency-Electric-Induction-Melting-Furnace.webp)
![1 2 5 8 10 20 30 40 T Steel Scrap Kgps IGBT Medium Frequency Electric Induction Melting Furnace](http://img6.grofrom.com/www.slitterhonlico.com/226f3j00hflEcaIJYZkL/1-2-5-8-10-20-30-40-T-Steel-Scrap-Kgps-IGBT-Medium-Frequency-Electric-Induction-Melting-Furnace.webp)
NO. | MODEL(melting steel) | Input Voltage V | Input Current A | Rate Power KW | DC Current A | DC Voltage V | Melting rate T/H | Working | Working | Capacity | Power Consumption |
HZ | V | Your | kw.h / T | ||||||||
1 | GW-0.01-50/1JJ | 380(6 Pulse ) | 76 | 50 | 140 | 400 | 0.06 | 1000 | 750 | 0.01 | 850 |
2 | GW-0.03-100/1JJ | 380(6 Pulse ) | 160 | 100 | 200 | 500 | 0.09 | 1000 | 750 | 0.03 | 850 |
3 | GW-0.05-100/1JJ | 380(6 Pulse ) | 160 | 100 | 200 | 500 | 0.12 | 1000 | 750 | 0.05 | 800 |
4 | GW-0.08-100/1JJ | 380(6 Pulse ) | 160 | 100 | 200 | 500 | 0.12 | 1000 | 750 | 0.08/0.1 | 800 |
5 | GW-0.15-100/1JJ | 380(6 Pulse ) | 160 | 100 | 200 | 500 | 0.15 | 1000 | 750 | 0.15/0.12 | 820 |
6 | GW-0.25-160/1JJ | 380(6 Pulse ) | 256 | 160 | 320 | 500 | 0.24 | 1000 | 750 | 0.25/0.2 | 790 |
6 | GW-0.3-250/1JJ | 380(6 Pulse ) | 400 | 250 | 500 | 500 | 0.3 | 1000 | 750 | 0.3 | 770 |
7 | GW-0.5-250/1JJ | 380(6 Pulse ) | 400 | 250 | 500 | 500 | 0.4 | 1000 | 1500 | 0.5 | 770 |
8 | GW-0.5-250/1J | 380(6 Pulse ) | 400 | 250 | 500 | 500 | 0.4 | 1000 | 1500 | 0.5 | 770 |
8 | GW-0.5-400/0.8JJ | 380(6 Pulse ) | 400 | 800 | 1500 | 0.5 | |||||
9 | GW-0.75-400/1JJ | 380(6 Pulse ) | 650 | 400 | 800 | 500 | 0.6 | 1000 | 1500 | 0.75 | 770 |
10 | GW-0.75-400/1J | 380(6 Pulse ) | 650 | 400 | 800 | 500 | 0.6 | 1000 | 1500 | 0.75 | 770 |
11 | GW-1-500/1JJ | 380(6 Pulse ) | 800 | 500 | 1000 | 500 | 0.8 | 1000 | 1500 | 1 | 750 |
12 | GW-1-750/1JJ | 380/690 | 1200/ | 750 | 1500/ | 500/ | 0.9 | 1000 | 1500/ | 1 | 720/660 |
(6 Pulse ) | 700 | 850 | 880 | 500 | 2600 | ||||||
13 | GW-1-750/1J | 380/690 | 1200/ | 750 | 1500/ | 500/ | 0.9 | 1000 | 1500/ | 1 | 720/660 |
(6 Pulse ) | 700 | 850 | 880 | 500 | 2600 | ||||||
14 | GW-1.5-1000/0.5JJ | 690(6 Pulse ) | 912 | 1000 | 1140 | 880 | 1.2 | 500 | 2600 | 1.5 | 700 |
15 | GW-1.5-1000/0.5J | 690(6 Pulse ) | 912 | 1000 | 1140 | 880 | 1.2 | 500 | 2600 | 1.5 | 700 |
16 | GW-2-1500/0.5JJ | 690(6 Pulse ) | 1360 | 1500 | 1700 | 880 | 1.7 | 500 | 2600 | 2 | 675 |
17 | GW-2-1500/0.5J | 690(6 Pulse ) | 1360 | 1500 | 1700 | 880 | 1.7 | 500 | 2600 | 2 | 675 |
18 | GW-2-2000/0.5JJ | 690(6 Pulse ) | 1400 | 2000 | 2275 | 880 | 1.9 | 500 | 2600 | 2 | 650 |
18b | GW-2-2000/0.5J | 690(6 Pulse ) | 1400 | 2000 | 2275 | 880 | 1.9 | 500 | 2600 | 2 | 650 |
19 | GW-3-2500/0.5JJ | 690/1000 | 2275/ | 2500 | 2840/ | 880/ | 2.56 | 500 | 2600/ | 3 | 590-640 |
(6 Pulse ) | 1700 | 2080 | 1250 | 3200 | |||||||
20 | GW-3-2500/0.5J | 690/1000 | 2275/ | 2500 | 2840/ | 880/ | 2.56 | 500 | 2600/ | 3 | 590-640 |
(6 Pulse ) | 1700 | 2080 | 1250 | 3200 | |||||||
21 | GW-4-3000/0.5J | 690/1000 | 2730/ | 3000 | 3410/ | 880/ | 3.2 | 500 | 2600/ | 4 | 590-640 |
(6 Pulse ) | 2040 | 2500 | 1250 | 3200 | |||||||
22 | GW-5-4000/0.5JJ | 1000 | 2300/ | 4000 | 4540/ | 880/ | 4.5 | 500 | 2600/ | 5 | 570-630 |
(12 Pulse ) | 2700 | 3330 | 1250 | 3200 | |||||||
23 | GW-5-4000/0.5J | 1000(12Pulse ) | 2300 | 4000 | 3330 | 1250 | 5 | 500 | 3400 | 5 | 570-630 |
24 | GW-6-4000/0.5J | 1000(12 Pulse) | 2300 | 4000 | 3330 | 1250 | 5 | 500 | 3400 | 6 | 570-630 |
25 | GW-8-5000/0.5J | 1000(12 Pulse) | 3400 | 5000 | 4200 | 1250 | 7~8 | 500 | 3400 | 8 | 570-630 |
26 | GW-10-6000/0.5J | 1000(12 Pulse) | 3750 | 6000 | 4600 | 1250 | 9-10 | 500 | 3400 | 10 | 570-630 |
28 | GW-12-8000/0.25J | 1000(12 Pulse) | 4900 | 8000 | 6000 | 1250 | 10-11 | 250 | 3400 | 12 | 570-630 |
30 | GW-15-10000/0.25J | 1000(24 Pulse) | 6500 | 10000 | 8000 | 1250 | 14~15 | 250 | 3400 | 15 | 550-600 |
31 | GW-18-12000/0.25J | 1000(24Pulse) | 8160 | 12000 | 10000 | 12000 | 14-16 | 250 | 3400 | 18 | 550-600 |
32 | GW-20-12000/0.25J | 1000(24 Pulse) | 8160 | 12000 | 10000 | 1200 | 16-18 | 250 | 3400 | 20 | 550-600 |
33 | GW-25-14000/0.25J | 1000(24 Pulse) | 9460 | 14000 | 11600 | 1200 | 18-20 | 150~200 | 3400 | 25 | 550-600 |
34 | GW-30-16000/0.2J | 100024 Pulse) | 10850 | 16000 | 13300 | 1200 | 20-22 | 150~200 | 3400 | 30 | 550-600 |
35 | GW-40-18000/0.2J | 1000(24 Pulse) | 12240 | 18000 | 15000 | 1200 | 24-26 | 150~200 | 3400 | 40 | 550-600 |
36 | GW-50-20000/0.2J | 1000(24Pulse) | 14932 | 20000 | 18300 | 1200 | 30-33 | 150-200 | 3400 | 50 | 550-600 |
0.25t energy-conservation medium frequency induction furnace
( aluminum shell with machine tilting )
HS : 8514300090
- Model number:GW-0.25-160/1JJ
- rated capacity of furnace 0.25t,rated power of medium frequency supply 160KW.
- Complete set supply range:furnace body 2set,furnace tilting device 2set,water cooling cable (2.4m) 4set, low voltage control and medium frequency supply cabinet 1set, capacitor cabinet (open type) 1set, spare parts of equipment: master control board 1piece, KK tube 1piece,KP tube 1piece.
- Technical specification:3-phase incoming voltage of medium frequency supply source 380V,output voltage of medium frequency supply 750V. Rated power 160KW, furnace body inside diameter Φ980, height 950, thickness of aluminum face plate 20, inductor inner diameter Φ450, pillar height 640. Melting rate 0.24t/h, power consumption of the melting 790Kw.h/t.
- Fit out components:silicon-controlled rectifier (SCR) for KP tube 200A/1400V 6piece;KK tube 200A/1600V 4piece (connecting in series-parallel) Capacity of compensate capacitor 2160kilovar.
- Furnace tilting type: Reducer drive,231reducer drive,trustiness,facility.
- Master control board:The control circuit used one single master control board, it designed to be whole, and reduced connecting line greatly, fixed reliability, so avoided safe failure. This control circuit board is high degree of integration, the αangle automatic adjusted especially, that let power output of the equipment always was on constant condition, and electric power can be saved over 3% in comparison with same kind product. Safe start-up and automatic frequency-sweep.
- Customer service: Free debugging (at home), all the costs of seller's experts go and work at abroad for return air tickets, accommodation and meals, will be borne by the buyer. The debugging ,the buyer shall compensate the experts at USD 150 per day for delaying time. The seller should be responsible for the scene testing; After normal melting the seller should be responsible to guarantee repair or change of the faulty components in 6 months, such as master control board,reaction,compensate capacitor,hydraulic device,breaker,and furnace shell (except for lining break through, stoppage or shortage of cooling water supply for components).
40T medium frequency steel shell induction melting furnace technical specification and complete set range
1. Technical program and specification
This program is recommended that whole set equipment of the furnace shall be equipped with two furnace bodies user can be readjusted by practical needs.
1.1 Technical program
The main equipment of this program is included 2 10000KVA rectification
transformer, 4 low voltage control cabinet, 4 power supply cabinet, total power is 20000KW. 2 40t MF induction furnace,1 hydraulic station (double motor double pump, type electromotion), 1 cooling water device, and other auxiliary device. The electric system diagram is as follows :
Name | Unit | Parameter | Remark | |
Rated capacity | t | 40 | ||
Max load capacity | t | 50 | ||
Rated power | kw | 20000 | ||
Working frequency | Hz | 150 | ||
Melting rate | t/h | 24-26 | 1600ºC Heat state | |
Power consumption | kw.h/t | 550-590 | 1600ºC Heat state | |
Inductor inner diameter | mm | Φ2200 | ||
Height of inductor | mm | 3000 | ||
Rated temperature of the working | ºC | 1600 | ||
Incoming voltage | v | 1000 | ||
Incoming current | A | 3100 | ||
Electric rectificate mode | 24 pulse | |||
Voltage of inductor | V | 3400 | Double voltage | |
Cooling water of the furnace | Pressure of incoming water | Mpa | 0.25~0.3 | |
Temperature of incoming water | ºC | ≤5~35 | ||
Temperature of outlet water | ºC | ≤55 | ||
Flow rate ( furnace body) | t/h | 460 | Single furnace (230) | |
Flow rate ( power source) | t/h | 160 | ||
Water temperature rise of power source | ºC | 10 | ||
Cooling water pressure for power source | Mpa | 0.1~0.2 | ||
Hydraulic system | Working pressure | Mpa | 12 | Double motors, double pumps |
Flow rate | L/min | 190 | ||
Hydraulic medium | Antiwear hydraulic oil | Summer: N68 Winter: N46 | ||
Diameter of the hydraulic cylinder | mm | Φ320 | ||
Capacity of the transformer | KVA | 10000×2sets | ( Reference ) | |
Primary voltage | KV | 10 or 35 | ||
Secondary voltage | V | 1000 | ||
Connection way | Extension triangle phase shift ±7.5º namely:D(+7.5º)dynD(-7.5º)dyn | |||
Impedance voltage | 8~9% | |||
Phase number | 3 phase input, 6 phase output | |||
Pressure adjustment way | Voltage adjustment of no excitation | |||
Cooling way | Cooling by strong grease |
2. Products standard and Operating conditions
2.1 Products standard:
GB10067.3-1988 'Basic specifications for electroheat installations--Induction electroheat installations'
GB10067.1-1988 'Basic specifications for electroheat installations-General'
GB10066.3-2004 'Test methods for electroheat installations--Coreless induction furnaces'
GB5959.1-2005 'Safety in electroheat installations-- General requirements'
GB5959.3-1988 'Safety in electroheat installations--Particular requirements for induction and conduction heating installations and induction melting installations'
2.2 Operating conditions
2.2.1 Cooling water conditions
PH : 7 - 8.5
Hardness :< 10 degrees ( Each degree that 1L water contains less than 10mg calcium oxide )
Total solid content :< 250mg / L
Water resistance :( Power )> 100KΩ - cm
( Furnace )> 2KΩ - cm
2.2.2 P ower supply conditions
a. Three-phase voltage unbalancedness < 5 %
b. Voltage fluctuations < ±5 %
c. Voltage waveform distortion factor < 10 %
2.2.3 Geographical environment
a. Altitude above sea level < 1000m
b. Temperature 5~40ºC
c. Relative humidity < 90 %( >20ºC )
d. No electric and incentive atomy, no Explosive Gas and no caustic gas
e. Avoid strong shake and concussion.
1 set of 40t-2000kw steel shell hydraulic melting induction furnaces, Equipment list and supply range
No. | Description | Unit | Qty | Single Wt (t) | Total Wt (t) |
1 | 40T steel shell MF induction furnace | set | 2 | 58 | 116 |
2 | Low voltage power cabinet | set | 4 | 2 | 8 |
3 | Power cabinet | set | 4 | 4 | 16 |
4 | Compensate capacitor banks | set | 2 | 7 | 14 |
5 | Tilting hydraulic system | set | 1 | 3 | 3 |
6 | Hydraulic electric control cabinet | set | 1 | 1 | 1 |
7 | Furnace changing switch | set | 1 | 0.5 | 0.5 |
8 | Cooling water cable for furnace shell | pc | 24 | ||
9 | Connect cable from MF power supply cabinet to capacitor cabinet | pc | 8 | ||
10 | Connect cable from capacitor cabinet to Furnace changing switch | pc | 12 | ||
11 | Crucible mould | pc | 1 | ||
12 | Hydraulic pipeΦ28 (including connector) | set | 1 | ||
13 | Technical data | copy | 1 | ||
Total price (USD): FOB SHANGHAI |
I2. 1 set of 40t-2000kw steel shell hydraulic melting induction furnaces spare parts :
1 ) KP 1piece , KK each 2piece
2 ) Rectification expander board 1piece
3 ) Vary inversely expander board 1piece
4 ) Primary control program plate 1piece
5 ) DC electric pressure gage 1piece , DC electric current gage 1piece , coil in electric voltage gage 1piece , MF electric voltage gage 1piece , frequency table 1piece.
Annotation : This equipment hydraulic system adoption double motor double pump (one work one reservation), union take explosion proof valve.
13. Team of payment: Buyer pay 30% of full value in advance, when the goods deliver the buyer pay 70% of full value.
![1 2 5 8 10 20 30 40 T Steel Scrap Kgps IGBT Medium Frequency Electric Induction Melting Furnace](http://img6.grofrom.com/www.slitterhonlico.com/226f3j00rbLcZsGEOUqu/1-2-5-8-10-20-30-40-T-Steel-Scrap-Kgps-IGBT-Medium-Frequency-Electric-Induction-Melting-Furnace.webp)
![1 2 5 8 10 20 30 40 T Steel Scrap Kgps IGBT Medium Frequency Electric Induction Melting Furnace](http://img6.grofrom.com/www.slitterhonlico.com/226f3j00zqLcsAfnnGbp/1-2-5-8-10-20-30-40-T-Steel-Scrap-Kgps-IGBT-Medium-Frequency-Electric-Induction-Melting-Furnace.webp)
![1 2 5 8 10 20 30 40 T Steel Scrap Kgps IGBT Medium Frequency Electric Induction Melting Furnace](http://img6.grofrom.com/www.slitterhonlico.com/226f3j00HoDcjYGWsUqz/1-2-5-8-10-20-30-40-T-Steel-Scrap-Kgps-IGBT-Medium-Frequency-Electric-Induction-Melting-Furnace.webp)
![1 2 5 8 10 20 30 40 T Steel Scrap Kgps IGBT Medium Frequency Electric Induction Melting Furnace](http://img6.grofrom.com/www.slitterhonlico.com/226f3j00LbDcjIRrsUkp/1-2-5-8-10-20-30-40-T-Steel-Scrap-Kgps-IGBT-Medium-Frequency-Electric-Induction-Melting-Furnace.webp)