Basic Info.
Product Description
Product Description
PET Bottle Drinking Water Filling line
Introduction:
Our machine can be used to produce bottled mineral water, purified water, alcoholic beverage and other non-gas Liquid.
This Complete Water Bottling Plant Machine can be applied to all kinds of plastic machine such as PET, PE. Bottles size can vary from 200ml-2000ml meanwhile few changeover is needed. Different models can satisfy various requirement of output from 1000 bottles/hour to 32000 bottles/hour.
This model of filling machine is designed for the low/middle capacity and small factory. It takes low buying cost, low water and electricity consumption and few space occupation into consideration at the beginning.
At the same time it can perfectly complete the function of washing, filling and capping. It improves the sanitary conditions and simplifies the maintenance compared with the last generation water filling machine.The equipment is fitted with advanced Mitsubishi PLC to control the operation and cooperated by frequency converter of the main motor.it makes the operation more stable and reliable.the photoelectric sensor is used to detect operating conditions of each section,which makes the operation of this equipment highly automatic and convenient.
Complete Water Bottling Plant Flow chart: - water purification system
Raw water pump → Silica sand filter → Activated carbon filter → Sodium ion exchanger → 5um cartridge filter → 1um cartridge filter → High pressure pump → Reverse Osmosis system → UV system → Water storage tank→ Ozone generator → Ozone mixing tower .
2) Bottle water filling & packing system
Cap loader → Automatic 3-in-1 water filling machine → Flat conveyor → Light Checker → Bottle dryer → labeling machine → Date/code laser printer → Automatic PE shrink wrapping Machine.
3).Empty Bottle making system
High pressure air compressor → High pressure air tank → High pressure filter → High pressure air dryer → Low pressure air compressor → Low pressure air filters → Low pressure air dryer → Mold chiller → Bottle blowing machine
3 in 1 type bottle water washing filling capping machine
Technical Character
| Model | Rated production capacity(500ml) | Number of rinsing head | Number of filling head | Number of capping head | Overall size LxWxH(mm) |
| XGF14-12-5 | 6000BPH | 14 | 12 | 5 | 2400*1900*2800 |
| XGF16-16-5 | 8000BPH | 16 | 16 | 5 | 2500*1900*2200 |
| XGF18-18-6 | 10000BPH | 18 | 18 | 6 | 2800*2050*2200 |
| XGF24-24-8 | 14000BPH | 24 | 24 | 8 | 3100*2450*2800 |
| XGF32-32-10 | 18000BPH | 32 | 32 | 10 | 3700*2750*2900 |
| XGF40-40-10 | 20000BPH | 40 | 40 | 10 | 4300*3300*2900 |
| XGF50-50-12 | 24000BPH | 50 | 50 | 12 | 5200*3700*2900 |
| XGF60-60-15 | 30000BPH | 60 | 60 | 15 | 6300*4400*2900 |
3 in 1 type water washing filling capping machine features
Main features:
| Rinser  | The rotary wheel is a fully SUS304 stainless steel welded structure. The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water. All sliding bushes of lifting device use igus (Germany) anti-corrosion maintenance free bearing. The rinser is driven by driving system positioned inside machine frame via gear transmission. Transfer starwheel Made of stainless steel of superior quality. Equipped with bottle jam protection device. |
Filler | Rotary wheel fully made of stainless steel SUS 304. Gravity filling method. Filling valves are made of SUS316L. Filling valves are reasonably structured with accurate filling. Filling flow can reach 200ml per second. Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth. Level of cylinder is controlled with float-ball. Filler is driven through gears inside the machine frame. Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck |
Capper | Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows: Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism. Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute. The capper is equipped with inlet bottle detection switch. Centrifugal way of cap arranging is adopted to reduce damage of caps. A cap inspecting system is applied to control on-off of elevator. |
3 IN 1 Machine | The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet (ANSI304). Driving system of the 3-in-1 unit is positioned under the machine table. One main motor provides driving power via gear transmission. The gear transmission system is an interleaved arrangement of steel gears and nylon gears. The output shaft of the main motor is equipped overload protection to secure machine safety. Electrical control The electrical cabinet is made of coated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 unit. |
Production Line Flow
Water Treatment System Water treatment system,also called water filtration sterlizer system, is the process of purifying the raw water by a series equipments and devices to be drinkable.The water treatment equipment includes silica sand filter, active carbon filter, sodium-ion exchanger, precision filter, reverse osmosis, hollow fiber filter, ozone generator, ozone mixing tower and water tank, etc.
Automatic Bottle Blowing Machine The pet stretch blow molding machine is the most stable two-step automatic stretch blow moulding machine. It has various cavities and the maximum capacity of the products is 20L. It can blow bottles in shapes: Carbonated, mineral, pesticide, cosmetics, wide-mouth, hot filling, and other packing containers etc. Which is made of plastic of crystalline type, such as PET and PP etc.
Sleeve Labeling Machine This machine adopts international advanced technology; cover the circle label on the pet bottle. And then hot shrinking to fix on the position which bottle body designated. This machine's structure is compact, and suitable for the production line of different direction and different height.
The machinery part adopts combination designing of modularization, and makes the machine reasonable. The height adjustment adopts motor fluctuating; it is convenient to replace the material. The special cutter head designing, make the film-rolling cut more exactly and reliably.
Shrink Packing Machine The machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
Capability Character
It adopts hanging type conveying-bottle structure to make changing bottle more convenient,faster and easier.Themain machine adopts advanced PLC control technology.The key electric elements adopt international famous products.
Factory show
ZhangJiaGang HuanYu Beverage Machinery Co.,Ltd is ...
*Standardized workshop of total 12,000 square meters.
Different types of processing units, such as water jet cutter, plasma cutter, laser cutter, CNC machine from Taiwan chevalier & korea daewoo, ensure the precision of parts.
*International certification, National Certificate of equipment verification, and more than 30 invention patents
Verification Certificates of equipments: ISO9001:2001; CE Certificate , SGS , COC , TUV
National Certificate of equipment verification:standard organisation of Nigeria , CNCA certificate, Logo trademark registration, etc.
*The equipment will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline, and pneumatic, electrical and mechanical stability.
*Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
*The engineers are experienced. We can produce different products with different capacity and work out reasonable flow chart as per customers' requirements to save space.
*Professional installation team who can speak fluent English can help customers make benefits in a shortest time.
Our Service
Installation service
When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
The sample service
1.We can send you the video of the running machine.
2.You are welcome to come to visit our factory,and see the machine running.
Customized service
1.We can design the machines according your requirements(materil,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
After-sales service
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
3. We often ask feedback and offer help to our customer whose machine have been used in their factory for some time.
4.We provide one year warranty
5.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6 .24 hours for engineer response (all services part 5days in customer hand by Intl' courier).
7 .12 Months guarantee and life-long technical support.
8.Your business relationship with us will be confidential to any third party.
9. Good after-sale service offered, please get back to us if you got any questions.
Quality Control
We have the single quality department,that make sure the material of the raw materials is good,and ensure the machine running smoothly.
If you want to know more information about the product,You can send an inquiry, we will solve any of your problems and send you running vedio.
FAQ
1.How to tell us your enquiry?
:You can contact us by email, phone call, fax, Instant Messenger (Trademanager, WhatsApp, Skype) and let us know your requirement.
2.Are you manufacturer or trading company ?
We are industrial manufacturer, which locates in Zhangjiagang city over 20 years .
3.Where is your factory?
Our Factory is located in Zhangjiagang City, it is very near to Shanghai and Wuxi (airplame and train both available). If you arrive at Shanghai or Wuxi, we can pick you up to visit our factory.
4. Do you have any technical supports with your Beverage Filling Machines?
Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas.
We Warmly Welcome Customers All Over The World To Our Company.If You Have Interests In Our Products. Please Contact Us If You Have Any Problems.
