Basic Info.
Model NO.
KW-75/120/75-2500 M
Assembly Structure
Integral Type Extruder
Screw
Multi-Screw
Engagement System
Full Intermeshing
Screw Channel Structure
Deep Screw
Exhaust
Exhaust
Automation
Automatic
Computerized
Computerized
Weight
25 Tons
Color
Customized
Service
Online
Transport Package
by Sea, Carton
Specification
23*4.5*4.0M
Trademark
ShinRun
Origin
Huizhou, China
HS Code
8477209000
Production Capacity
2 Sets / Month
Product Description
CE Certificate ISO Chinese manufacturer PP Casting Streching Film Making Extrusion Automatic Production Machine
Parameters
Remark: Only for your preference, and it will be changed according to actual data.
1, The main extruder can be moved by forward-and-backward, and the calender is up-and-down, which be more convenient roller-changing & die-clearing to ensure safety operation.
2, Introduced advanced design from Euro & America, with high precise melt gear metering pump to improve the plasticizing ability and film quality.
3, It adopted smart temp-controller, PID tuning, the tolerance is ±1ºC.
4, It adopted Taiwan casting air knife system and negative pressure cover system, with double-circuit cooling system to control the cooling temperature and fast casting production.
,Basic Components:
1,SJ 90/34 Extruder 1 unit
2,1000 tractor and cooling bridge 1 unit
3,1000 calender 1 set
4,Independent Electric Control Cabinet 2 sets
5,Roller Circulation Temperature-control Water Tank 1 set
6,Double-position Turnover Winder 1 set
7,Casting Air-knife (from Taiwan) 1 set
8,Negative Pressure Vacuum Exhaust Hood (from Taiwan) 1 set
9,PLC + Touch Screen Human-Computer Interface 1 set
,Description of the machine:
1,Main Motor SJφ90*34 Single Extruder
1) Frame
It is made of profile steel with high-tough ability.
2) 225 Harden Reducing Gearbox
(1) i=12.5 :1
(2) With the hard gear transmission and high-intensity alloy steel by cemented quenching, the thrust bearing of the reduction box is designed for operating continuous five years.
3) AC Motor
(1) Power:4-pole-55kw
(2) Voltage:3~380V 50Hz
4) Belt Pulley ( with buffers, more effectively protect the gearbox)
(1) 9C6, 16C6 belt pulley 1set
(2) V-belt 6 sets
5) Hopper and Screw (Designed by KOSTA, high-efficiency and separating Type)
(1) The material of Hopper and Screw are 38CrMoAlA
(2) the depth of nitriding:0.5~0.7, the toughness of nitriding is more than HV960
(3) Diameter of screw : φ90
(4) L/D of screw: 34 : 1
(5) Melt pressure sensor (Inspection) 1 set
6) Hopper
(1) Stainless steel hopper (including the alarm device when without material) 1 unit
7) Cooling System of the Barrel
(1) Fans cooling device 1 set
(1) Stainless steel covers 1 set
8) Heater 1 set
(1) Voltage: 2~AC380V, 50Hz three-phase △ c connection
(2) Interior diameter :φ160
(3) Material: the heater of extruder is made of ceramics, others are cast aluminum.
9) Flange 1 set
(1) H13 steel
(2) Blacking treatment on the surface
10) Plate Fast Hydraulic Exchanger and Hydraulic Station
Double-station fast screen exchanger 1 set
Hydraulic station 1 set
With classical accumulator circuit design, it can be high-pressure and large-flow clearance working.
Max running pressure: P=130f/c
Min running pressure: P=80f/c
The pressure of accumulator: P=200f/c
Output of oil pump: 43/rev
2,1000mm CPP Flim T-Die (JC TIMES, a famous manufacturer in China)
(1) Discharging width of die lip:1000 (adjustable)
(2) Max opening of the die lip: 3.0
(3) Min opening of the die lip:0.18
(4) Heating power: within 5kw /area, 5 areas in total.
It made from Excellent Alloy Steel 5CrNiMoV, coat-hanger channel, closed connection with cover, all the screw are 12.9 grade.
3,1000mm Calender
Line speed:5~35 m/min;
1) Calender Frame
It is made of profile steel with high-tough ability to make sure the high-precision.
2) Transmission System of Roller
It adopted FALK reduction gearbox transmission roller and derived by FALK frequency motor, synchro transmission and high-level SAMCO (Japan) vector frequency governor.
(1) Power of motor drive by casting roller 4KW*1units motor drive (FALK frequency), and SAMCO (Japan) vector frequency governor 4 KW.
(2) Φ450*1000mm mirror roller (1 unit)
(3) Φ300*1000mm metallic roller (1 unit), can strengthen cooling.
(4) The diameter of main roller to control temperature: 2
3) Electrical Lifting, Forward and Backward Unit of Roller
Including the transmission system, wheel lifting component, the power of transmission is 1.5KW.
4, 1000 Tractor and Cooling Bridge
(1) Upper roller: φ180*1000, with natural wear resistant silicon material, and the interior axle is made from 45# steel.
(2) Lower roller: φ200*1000glossy steel roller is made from 45# steel.
(3) Traction guide roller:φ80*1000,made from aluminum alloy material,with anodizing and static-dynamic treatment,including the flattened roller.
(4) Traction power:gearbox reducer (Zhujiang, Chinese)and motor drive (Wannan, Famous Chinese brand), the power is 1.5kw*1 set.
(5) The rise distance of traction follower roller: 50, cylinder operation.
(6) SAMCO (Japan) vector frequency governor 1.5kw*1 unit.
(7) Edge winder: disk-type
(8) Cutting knife: edge-cutting and the size required, 3 units
(9) Traction bridge: made of steel wielding.
5,Roller Circulation Temperature-control Water Tank 1 set
6,Double-position Turnover Winder 1 set
Vector motor and tension control system 1 set, 3gassing axis 2 units.
7,Vulnerable Parts and Tools
1,Regulator tool of the T-Die 1 set
2,Usual tools 1 set
3,Band Heater 2 units
4,AC contactor 2 units
5,OMRON smart temperature-controller 1 unit
6,Heating tube of the T-Die 4 units
7,Thermo-element 2 units
8,The introduction of the frequency governor 3 units
9,The introduction of the hydraulic station 1 unit
10 ,The introduction of the whole line 1 unit
Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.
The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.
Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!
Parameters
| Model | KW-110-1650 M | KW-75/120/75-2500 M |
| Diameter | φ110 mm | φ75+120+75mm |
| Layer | 1-layer | 3-layer / ABA,5-layer / ABCBA |
| Thickness | 0.02-0.20mm | 0.02-0.10mm |
| Width | 1470mm | 2150mm |
| Usage | Stationery Film, Embossed Film | Soft Packaging & Printing Film |
| Line speed | 100 m/min | 200 m/min |
| General Power | ≈ 180 KW | ≈ 400 KW |
| Max output | 240 kg/h | 480 kg/h |
Remark: Only for your preference, and it will be changed according to actual data.
1, The main extruder can be moved by forward-and-backward, and the calender is up-and-down, which be more convenient roller-changing & die-clearing to ensure safety operation.
2, Introduced advanced design from Euro & America, with high precise melt gear metering pump to improve the plasticizing ability and film quality.
3, It adopted smart temp-controller, PID tuning, the tolerance is ±1ºC.
4, It adopted Taiwan casting air knife system and negative pressure cover system, with double-circuit cooling system to control the cooling temperature and fast casting production.
,Basic Components:
1,SJ 90/34 Extruder 1 unit
2,1000 tractor and cooling bridge 1 unit
3,1000 calender 1 set
4,Independent Electric Control Cabinet 2 sets
5,Roller Circulation Temperature-control Water Tank 1 set
6,Double-position Turnover Winder 1 set
7,Casting Air-knife (from Taiwan) 1 set
8,Negative Pressure Vacuum Exhaust Hood (from Taiwan) 1 set
9,PLC + Touch Screen Human-Computer Interface 1 set
,Description of the machine:
1,Main Motor SJφ90*34 Single Extruder
1) Frame
It is made of profile steel with high-tough ability.
2) 225 Harden Reducing Gearbox
(1) i=12.5 :1
(2) With the hard gear transmission and high-intensity alloy steel by cemented quenching, the thrust bearing of the reduction box is designed for operating continuous five years.
3) AC Motor
(1) Power:4-pole-55kw
(2) Voltage:3~380V 50Hz
4) Belt Pulley ( with buffers, more effectively protect the gearbox)
(1) 9C6, 16C6 belt pulley 1set
(2) V-belt 6 sets
5) Hopper and Screw (Designed by KOSTA, high-efficiency and separating Type)
(1) The material of Hopper and Screw are 38CrMoAlA
(2) the depth of nitriding:0.5~0.7, the toughness of nitriding is more than HV960
(3) Diameter of screw : φ90
(4) L/D of screw: 34 : 1
(5) Melt pressure sensor (Inspection) 1 set
6) Hopper
(1) Stainless steel hopper (including the alarm device when without material) 1 unit
7) Cooling System of the Barrel
(1) Fans cooling device 1 set
(1) Stainless steel covers 1 set
8) Heater 1 set
(1) Voltage: 2~AC380V, 50Hz three-phase △ c connection
(2) Interior diameter :φ160
(3) Material: the heater of extruder is made of ceramics, others are cast aluminum.
9) Flange 1 set
(1) H13 steel
(2) Blacking treatment on the surface
10) Plate Fast Hydraulic Exchanger and Hydraulic Station
Double-station fast screen exchanger 1 set
Hydraulic station 1 set
With classical accumulator circuit design, it can be high-pressure and large-flow clearance working.
Max running pressure: P=130f/c
Min running pressure: P=80f/c
The pressure of accumulator: P=200f/c
Output of oil pump: 43/rev
2,1000mm CPP Flim T-Die (JC TIMES, a famous manufacturer in China)
(1) Discharging width of die lip:1000 (adjustable)
(2) Max opening of the die lip: 3.0
(3) Min opening of the die lip:0.18
(4) Heating power: within 5kw /area, 5 areas in total.
It made from Excellent Alloy Steel 5CrNiMoV, coat-hanger channel, closed connection with cover, all the screw are 12.9 grade.
3,1000mm Calender
Line speed:5~35 m/min;
1) Calender Frame
It is made of profile steel with high-tough ability to make sure the high-precision.
2) Transmission System of Roller
It adopted FALK reduction gearbox transmission roller and derived by FALK frequency motor, synchro transmission and high-level SAMCO (Japan) vector frequency governor.
(1) Power of motor drive by casting roller 4KW*1units motor drive (FALK frequency), and SAMCO (Japan) vector frequency governor 4 KW.
(2) Φ450*1000mm mirror roller (1 unit)
(3) Φ300*1000mm metallic roller (1 unit), can strengthen cooling.
(4) The diameter of main roller to control temperature: 2
3) Electrical Lifting, Forward and Backward Unit of Roller
Including the transmission system, wheel lifting component, the power of transmission is 1.5KW.
4, 1000 Tractor and Cooling Bridge
(1) Upper roller: φ180*1000, with natural wear resistant silicon material, and the interior axle is made from 45# steel.
(2) Lower roller: φ200*1000glossy steel roller is made from 45# steel.
(3) Traction guide roller:φ80*1000,made from aluminum alloy material,with anodizing and static-dynamic treatment,including the flattened roller.
(4) Traction power:gearbox reducer (Zhujiang, Chinese)and motor drive (Wannan, Famous Chinese brand), the power is 1.5kw*1 set.
(5) The rise distance of traction follower roller: 50, cylinder operation.
(6) SAMCO (Japan) vector frequency governor 1.5kw*1 unit.
(7) Edge winder: disk-type
(8) Cutting knife: edge-cutting and the size required, 3 units
(9) Traction bridge: made of steel wielding.
5,Roller Circulation Temperature-control Water Tank 1 set
6,Double-position Turnover Winder 1 set
Vector motor and tension control system 1 set, 3gassing axis 2 units.
7,Vulnerable Parts and Tools
1,Regulator tool of the T-Die 1 set
2,Usual tools 1 set
3,Band Heater 2 units
4,AC contactor 2 units
5,OMRON smart temperature-controller 1 unit
6,Heating tube of the T-Die 4 units
7,Thermo-element 2 units
8,The introduction of the frequency governor 3 units
9,The introduction of the hydraulic station 1 unit
10 ,The introduction of the whole line 1 unit
Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.
The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.
Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!
